Industrial disc screens are durable, but they are not infallible. These pieces of equipment are exposed to impact, pressure and mechanical stress during sorting processes. Therefore, the disc screens will deteriorate over time, especially if your business handles heavy or bulky materials. If you have noticed signs of damage in your units, choose an expert for professional repairs. In addition, use these simple guidelines to ensure the restoration process is successful.
Inspect the Equipment
The disc screen repair work should begin with a thorough inspection of the equipment. This process will ensure that every defect is identified for complete restoration. The most common problem in screening equipment is structural defects. The placement of materials can cause cracks and dents in the components. If you deal with wet items, your disc screen could be rusted and corroded. These machines are fabricated using metals, so gradual degradation is not uncommon in industrial settings. Additionally, look for clogs in the openings. This problem occurs if a screener handles materials like rocks, soil and general debris.
Eliminate the Damage
If the damage to your disc screen is localised, you can conduct simple repairs. Evaluate the degree of compromise and determine whether the restoration is feasible. For instance, if the disc is cracked, you can plan for welding. Rust and corrosion can be eliminated by cleaning and scrubbing the affected areas using specialised equipment and tools. The rusted areas must be treated using protectants to prevent a recurrence. If you have noticed blockages, clean out clogs in the openings of your disc screen to restore function.
Simple disc repairs are not always feasible. If the damage to your equipment is extensive, consider a replacement. Where possible, you can replace the faulty components in the machinery. However, if the equipment is old and compromised, you might need to purchase a new unit. Deciding on disc screen replacements can be difficult. The most critical consideration is the suitability of your current equipment to its function. For example, if the disc screen cannot support the materials you are sorting, you should get a more heavy-duty and compatible unit. Additionally, compare the cost of repairs and replacement, and choose the more economical option.
Plan for Maintenance
Finally, think about the maintenance of your disc screen after the repair or replacement. Improper upkeep will result in the accelerated degradation of industrial equipment. Consequently, recurrent failure will occur, leading to the need for repeat repairs. Check the manufacturer's guidelines for optimal long-term care and service to ensure consistent performance and extended life.